MVIIS i.SAGS transforms complex assembly into guided, error-proof workflows — with real-time tool integration, barcode traceability, and MES connectivity built for the modern shop floor.
MVIIS i.SAGS is a next-generation workstation application engineered for precision manufacturing. It transforms complex assembly into intuitive, error-proof workflows with visual work instructions, live tool integration, and comprehensive production traceability.
Built for the modern shop floor, it bridges operators and production intelligence — connecting screwdrivers, MES systems, and quality controls in one unified platform.
Every capability designed to maximise precision, traceability, and operator confidence
Large visual work instructions with live target values — torque, angle, RPM — displayed at every step. Operators never miss a detail.
Modbus TCP connectivity with per-step target delivery, automatic lock/unlock, and real-time OK/NG event capture.
Parent and child barcode workflows with MES scan validation. Complete per-serial JSON logs with full step history.
Seamless and fully managed integration with customer MES, including configurable endpoints, credential validation, payload push, and stage-pass automation.
Create, edit, and manage assembly programs with step-level configuration, image annotation tools, and range validation.
Download recipe sets from cloud buckets, import from USB, and receive regular new features and software updates throughout the 1-year coverage period.
Export conduit logs and CSV data via FTP or SMB. Built-in connectivity testing keeps transfers reliable.
Discover and configure adapters, monitor WiFi with auto-reconnect, switch DHCP/static, and manage USB media operations.
Unified rotating logs, per-serial assembly records, conduit payload logs, and USB export for complete audit trails.
Designed to improve output quality, reduce operational risk, and scale across diverse manufacturing lines.
Structured digital workflows continuously improve process consistency, cycle accuracy, and production throughput.
In-process validation and result capture strengthen quality control and minimize escapes to downstream operations.
Every operation is guided, verified, and recorded to enforce standard execution at each step of assembly.
Flexible architecture adapts to multiple product variants and line setups, while customer-specific enhancements are engineered to match real production constraints and long-term goals.
Automated controls reduce manual intervention, lower operator dependency, and improve repeatable performance.
End-to-end traceability with secure logs creates a complete audit trail for compliance and continuous improvement.
From login to final output — every step guided, every data point captured
Secure login with username, password, and program selection. MES credential validation runs asynchronously without blocking the UI.
Programs auto-discovered from local folder. Operator selects part/program and steps load in execution order.
Serial number captured via scan dialog. Optional whatlocation MES validation runs per configured steps.
Tool unlocked with per-step targets. System detects OK/NG, captures actual torque/angle, and auto-advances the workflow.
Every step result written to per-serial JSON log. Timestamps, operators, and actual values captured continuously.
MES payload pushed, stage pass triggered, and conduit/CSV data transferred via FTP/SMB. Unit resets for the next run.
Smart Fastening
Screwdriver
MES
System
FTP / SMB
Transfer
Cloud Bucket
USB
Media
Network
Adapters
Protocols & Technologies
All quoted prices include these benefits at no additional charge.
Dedicated platform to create recipes with step-by-step operations, plus one-click work instruction PDF generation from every recipe.
Your feedback is incorporated into future product enhancements during the 1-year coverage period.
Seamless, fully managed integration with your Manufacturing Execution System to reduce deployment effort and risk.
Ongoing feature additions and software updates included throughout the full 1-year coverage period.
Comprehensive warranty coverage for all units for one year from delivery.
Dedicated technical support for smooth operations and quick issue resolution during the 1-year support window.
Step Coverage
Continuous Operation
Shift Modes (A/B/C)
Data Loss Risk
MVIIS i.SAGS is ready to deploy on your shop floor or in the cloud. Contact us to learn how we integrate with your existing MES infrastructure and tooling.